Sanyo CL4232 User Manual

85464869178000 REFERENCE NO. SM830078SPLIT SYSTEM AIR CONDITIONERTECHNICAL DATA&SERVICE MANUALFILE NO. INDOOR MODEL No. PRODUCT CODE No. OUTDOOR

– 10 –SM830078(2) Major Component Specifications(A) Indoor Unit2. SPECIFICATIONSDATA SUBJECT TO CHANGE WITHOUT NOTICEMODEL No. XS4232Source 230 - 208

– 11 –SM830078(2) Major Component Specifications(A) Indoor Unit2. SPECIFICATIONSMODEL No. TS4232Source 230 - 208 V / 1 phase / 60 HzRemote controlle

– 12 –SM830078(2) Major Component Specifications(B) Outdoor Unit2. SPECIFICATIONS+ 2.0+ 0.5DATA SUBJECT TO CHANGE WITHOUT NOTICEMODEL No. C4232Source

– 13 –SM8300782. SPECIFICATIONS(2) Major Component Specifications(B) Outdoor UnitMODEL No. CL4232Source 230 - 208 V / 1 phase / 60 HzController P.C.B

– 14 –SM8300782. SPECIFICATIONS(3) Other Component Specifications(A) Indoor UnitMODEL No. XS4232Power Transformer ATR – I104ARated Primary AC 220 V, 6

– 15 –SM8300782. SPECIFICATIONS(3) Other Component Specifications(A) Indoor UnitMODEL No. TS4232Power Transformer ATR – I104ARated Primary AC 220 V,

– 16 –SM830078(3) Other Component Specifications(B) Outdoor UnitMODEL No. C4232Compressor Motor Magnetic Contactor FC - 2SULCoil rated AC 240 V, 60 Hz

– 17 –SM830078(3) Other Component Specifications(B) Outdoor UnitMODEL No. CL4232Compressor Motor Magnetic Contactor FC - 2SULCoil rated AC 240 V, 60

– 18 –SM8300783. DIMENSIONAL DATA(1) Indoor Unit: XS423245-9/3241-11/3231-3/3219-11/1612-29/321-3/168-19/324-29/3233-27/3243-11/16 (Ceiling opening)32

– 19 –SM8300783. DIMENSIONAL DATA(1) Indoor Unit: TS4232Drain connectionDrain connection for left sideRefrigerant liquid line (3/8") Flare conne

– 2 –SM830078Please Read Before StartingThis air conditioning system meets strict safety and operatingstandards. As the installer or service person, i

– 20 –SM8300783. DIMENSIONAL DATA(2) Outdoor Unit: C4232, CL423248-5/822-27/3223-29/3237Dimension : inchHole for anchor bolt (4-ø13)Refrigerant tube j

– 21 –SM8300784. COOLING CAPACITYRATING CAPACITY : 42,000 BTU / h AIR FLOW RATE : 980 CFMEVAPORATOR CONDENSERENT. TEMP. °F (°C) AMBIENT TEMP. °F (°

– 22 –SM8300784. COOLING CAPACITY11111 Indoor Unit: XS4232 Outdoor Unit: C4232, CL4232• 208V / 1 phase / 60HzRATING CAPACITY : 40,500 BTU / h AIR FLO

– 23 –SM8300784. COOLING CAPACITYRATING CAPACITY : 42,000 BTU / h AIR FLOW RATE : 900 CFMEVAPORATOR CONDENSERENT. TEMP. °F (°C) AMBIENT TEMP. °F (°

– 24 –SM8300784. COOLING CAPACITY22222 Indoor Unit: TS4232 Outdoor Unit: C4232, CL4232• 208V / 1 phase / 60HzRATING CAPACITY : 40,500 BTU / h AIR FLO

– 25 –SM8300785. PERFORMANCE CHARTS(1) Operating Current11111 Indoor Unit: XS4232 Outdoor Unit: C4232Operating current characteristics versus outdoor

– 26 –SM8300785. PERFORMANCE CHARTS(1) Operating Current22222 Indoor Unit: TS4232 Outdoor Unit: C4232Operating current characteristics versus outdoor

– 27 –SM8300785. PERFORMANCE CHARTS(1) Operating Current33333 Indoor Unit: XS4232 Outdoor Unit: CL4232Operating current characteristics versus outdoo

– 28 –SM8300785. PERFORMANCE CHARTS(1) Operating Current44444 Indoor Unit: TS4232 Outdoor Unit: CL4232Operating current characteristics versus outdoor

– 29 –SM8300785. PERFORMANCE CHARTS(2) High and Low Pressure11111 Indoor Unit: XS4232, TS4232 Outdoor Unit: C4232 • High PressureHigh pressure charac

– 3 –SM830078Table of Contents1. OPERATING RANGE ... 52. SPECIFIC

– 30 –SM8300785. PERFORMANCE CHARTS(2) High and Low Pressure22222 Indoor Unit: XS4232, TS4232 Outdoor Unit: CL4232 • High PressureHigh pressure charac

– 31 –SM8300786. AIR THROW DISTANCE CHARTMODEL: XS423203 7 101317200371013HORIZONTAL DISTANCE (ft.)AXIS AIR VELOCITY (ft./sec)VERTICAL DISTANCE (ft.)

– 32 –SM8300787. REFRIGERANT FLOW DIAGRAMIndoor Unit: 4232 Type Outdoor Unit: C4232, CL4232O. D.3/4"(19.05 mm)EvaporatorCapillaryO. D.3/8"(9

– 33 –SM8300788. INSTALLATION INSTRUCTIONS1) Tubing Length• Refrigerant tubing between the indoor andoutdoor units should be kept as short aspossible

– 34 –SM8300788. INSTALLATION INSTRUCTIONS2) Selecting the Installation SiteAVOID:ã areas where leakage of flammable gas maybe expected.ã places where

– 35 –SM8300788. INSTALLATION INSTRUCTIONSOut-doorunitHeat sourceHot airExhaust fan0591_C_IFig. 2Fig. 3Min.1 inchMin.1 inchMin. 2 ft.4 in.0931_C_IMin

– 36 –SM8300788. INSTALLATION INSTRUCTIONSAir Discharge Chamber for Top DischargeInstall the air-discharge chamber in the field when:ã it is difficult

– 37 –SM8300788. INSTALLATION INSTRUCTIONS3) Electrical WiringGeneral Precautions on Wiring(1) Before wiring, confirm the rated voltageof the unit as

– 38 –SM8300789. ELECTRICAL DATAIndoor Unit Outdoor UnitComplete UnitFan Motor Fan Motor CompressorPerformance at 230 - 208 V / 1 phase / 60 Hz 230 -

– 39 –SM83007810. ELECTRICAL WIRING DIAGRAMS(1) Indoor Unit11111 XS4232TH1 (Coil)31DPConnector9P(WHT)Connector2P(YEL)31FS2131313175315213213SP1231231

– 4 –SM830078Introduction: Read Me First!This manual will help you understand and service the air conditioner. To help you find the information you ne

– 40 –SM83007810. ELECTRICAL WIRING DIAGRAMS(1) Indoor Unit11111 XS4232• Schematic DiagramS 854-2-5268-578-00-0 (XS3632)2131312IND3127171SWTR1PRYCoilT

– 41 –SM830078(1) Indoor Unit22222 TS423210. ELECTRICAL WIRING DIAGRAMSTH1 (Coil)31Connector9P(WHT)Connector2P(YEL)312131313175315213213Connector2P(B

– 42 –SM83007810. ELECTRICAL WIRING DIAGRAMS(1) Indoor Unit22222 TS4232• Schematic DiagramS 854-2-5268-593-00-0 (TS3632)2131312IND3127171SWTR1PRYCoilT

– 43 –SM83007810. ELECTRICAL WIRING DIAGRAMS(2) Outdoor Unit11111 C4232• Electric Wiring DiagramW 854-2-5268-896-00-0 (C4232)PSFMO2RC349FO2RC1BLUBLKP

– 44 –SM83007810. ELECTRICAL WIRING DIAGRAMS(2) Outdoor Unit11111 C4232SVRUCLRC1SCR52CH23S1YCMRC2FMO13151Y652 1RC3FMO2426652 134349FO1Terminal Plate (

– 45 –SM83007810. ELECTRICAL WIRING DIAGRAMS(2) Outdoor Unit22222 CL4232L1L2124GL1L2TerminalPlate (6P)Power Supply60Hz 1PH 208 V / 230 VTo Indoor Uni

– 46 –SM83007810. ELECTRICAL WIRING DIAGRAMS(2) Outdoor Unit22222 CL4232• Schematic Diagram132121TRAC 208V230VAC 14VTHOutdoor TemperatureCM52CCRUSVSRR

– 47 –SM83007811. PROCESSES AND FUNCTIONSFig. 8(1) Room Temperature ControlThe Unit adjusts room temperature by turning the outdoor unit’s compressor

– 48 –SM83007811. PROCESSES AND FUNCTIONS(2) Freeze PreventionFreeze Prevention keeps the indoor heat exchange coil from freezing. Freezing reduces th

– 49 –SM83007811. PROCESSES AND FUNCTIONS(4) Outdoor Fan Speed Control1) C4232 Type• In low outdoor temperature, the outdoor fan is set automatically

– 5 –SM8300781. OPERATING RANGEXS4232, TS4232 / C4232XS4232, TS4232 / CL4232Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.Maximum 95 °F

– 50 –SM83007812. SERVICE PROCEDURESSingle-phase outdoor unit12G4124GL1L2GIndoor Unit Outdoor UnitPower supplyGroundBA1089_M_IGroundInter-UnitWiring

– 51 –SM83007812. SERVICE PROCEDURES2) Air Conditioner does not Operate11111 Circuit breaker trips (or fuse blows).(a) When the circuit breaker is se

– 52 –SM83007812. SERVICE PROCEDURES(b)Circuit breaker trips in several minutes after turning the air conditioner on.• There is a possibility of short

– 53 –SM83007812. SERVICE PROCEDURESC. Check “Operation selector” switch in the indoor unit.D. Check compressor motor protectors.(a) High pressure sw

– 54 –SM83007812. SERVICE PROCEDURESF. Check. auxiliary relay. (1Y or 2Y)H. Check fuse on the P.C.B. Ass’y in the indoor unit.G. Check indoor fan moto

– 55 –SM83007812. SERVICE PROCEDURES3) Outdoor Unit does not Run.A. Check COOL / FAN selector switch in the remote control unit.B. Check set temperat

– 56 –SM83007812. SERVICE PROCEDURESC. Check compressor motor magnetic contactor.F. Check float switch. (XS Type only)• Refer to “2-3 Drain Pump Contr

– 57 –SM83007812. SERVICE PROCEDURES5) Some Part does not Operate.A. Indoor fan does not run.4) Indoor Unit does not Run.(Indoor fan and louver motor

– 58 –SM83007812. SERVICE PROCEDURES7) Outdoor Fan Speed is not Switched from High to Low even when the OutdoorTemperature Falls below 78 °F. (C4232 T

– 59 –SM83007812. SERVICE PROCEDURES9) Outdoor Fan does not Run for CL4232.10) Compressor does not Run.• Check fuse on PCB Ass’y in outdoor unit fo

– 6 –SM830078(1) Unit Specifications2. SPECIFICATIONSMODEL No. Indoor Unit XS4232Outdoor Unit C4232POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMAN

– 60 –SM83007812. SERVICE PROCEDURES11) Poor Cooling12) Excessive Cooling. Check installation position of remote control unit.• Does cool air from a

– 61 –SM83007812. SERVICE PROCEDURES(2) A Sensor is Defective11111 Indoor (heat exchanger) coil temp. Sensor is defective.(a) Open (=No continuity in

– 62 –SM83007812. SERVICE PROCEDURES(4) Checking the Electrical Components1) Measurement of InsulationResistance• The electrical insulation is accepta

– 63 –SM83007812. SERVICE PROCEDURES2) Checking the Protective Devices• Disconnect the connector, which consists of P (plug) and S (socket) when you

– 64 –SM83007812. SERVICE PROCEDURES3) Checking the Electrical Parts11111 Power transformer (TR1) ... Indoor unit *Measure the coil resi

– 65 –SM83007812. SERVICE PROCEDURES66666 Continuity of fuse on P.C.B. Ass’y• Check for continuity using a multimeteras shown in Fig. 19.Method Used

SANYO FISHER Service CompanyCENTRAL REGION1739 Sands Place, Suite GMarietta, GA 30067Phone: (770) 951-8284Fax: (770) 951-2077Jun. / ’2000 Printed in U

– 7 –SM8300782. SPECIFICATIONS(1) Unit SpecificationsMODEL No. Indoor Unit XS4232Outdoor Unit CL4232POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORM

– 8 –SM830078(1) Unit Specifications2. SPECIFICATIONSMODEL No. Indoor Unit TS4232Outdoor Unit C4232POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORMAN

– 9 –SM8300782. SPECIFICATIONS(1) Unit SpecificationsMODEL No. Indoor Unit TS4232Outdoor Unit CL4232POWER SOURCE 230 - 208 V / 1 Phase / 60 HzPERFORM