Sanyo STB1220C1 User Manual

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TECHNICAL & SERVICE MANUAL
STB0810C1 STB0811C1
STB1010C1 STB1023C1
STB1020C1 STB1123C1
STB1220C1 STB0823H1
REFERENCE NO. SM700487
SANYO 26˝ THROUGH THE WALL
AIR CONDITIONERS & HEAT PUMP
FILE NO.
STB0810C1 STB0811C1
STB1010C1 STB1023C1
STB1020C1 STB1123C1
STB1220C1 STB0823H1
Destination: U.S.A.
Model No. Product Code No.
STB0810C1–S 1 851 005 66
STB1010C1–S 1 851 005 65
STB1020C1–S 1 851 005 68
STB1220C1–S 1 851 005 67
Model No. Product Code No.
STB0811C1–S 1 851 005 69
STB1023C1–S 1 851 005 51
STB1123C1–S 1 851 005 70
COOLING ONLY MODEL COOLING & ELECTRIC HEATING MODEL
HEAT PUMP MODEL
Model No. Product Code No.
STB0823H1–S 1 851 005 52
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1 2 3 4 5 6 ... 51 52

Summary of Contents

Page 1 - SM700487

TECHNICAL & SERVICE MANUALSTB0810C1 STB0811C1STB1010C1 STB1023C1STB1020C1 STB1123C1STB1220C1 STB0823H1REFERENCE NO. SM700487SANYO 26˝ THROUGH THE

Page 2 - Please Read Before Starting

62-3. Other Component SpecificationsModels STB0810C1 STB1010C1 STB1020C1 STB1220C1STB0811C1 STB1023C1 STB1123C1 STB0823H1Room Thermostat YTB-2U136 YTB

Page 3 - STB 1 0 2 3 C 1

73. DIMENSIONAL DATAModels STB0810C1 STB1010C1 STB1020C1 STB1220C1STB0811C1 STB1023C1 STB1123C1 STB0823H121 -1/2"25 -15/16"15 -3/4"Fron

Page 4 - Table of Contents

4. REFRIGERANT FLOW DIAGRAMCompressor4-wayvalveAccumulatorOutdoor heatexchangerIndoor heatexchangerCooling cycleHeating cycleCapillary tubeCapillary t

Page 5 - 1. OPERATING RANGE

5. PERFORMANCE DATA5-1. Cooling Capacity115 V Single phase 60 HzRATING CAPACITY 8,200 BTU/hAIR FLOW RATE 270 CFMEVAPORATOR CONDENSERENT. TEMP. °F (

Page 6 - 2. SPECIFICATIONS

115 V Single phase 60 HzRATING CAPACITY 10,200 BTU/hAIR FLOW RATE 270 CFMEVAPORATOR CONDENSERENT. TEMP. °F (°C) OUTDOOR AMBIENT TEMP. °F( °C)W.B.

Page 7

230 V Single phase 60 HzRATING CAPACITY 9,700 BTU/hAIR FLOW RATE 270 CFMEVAPORATOR CONDENSERENT. TEMP. °F (°C) OUTDOOR AMBIENT TEMP. °F( °C)W.B. D

Page 8

230 V Single phase 60 HzRATING CAPACITY 11,500 BTU/hAIR FLOW RATE 270 CFMEVAPORATOR CONDENSERENT. TEMP. °F (°C) OUTDOOR AMBIENT TEMP. °F( °C)W.B.

Page 9

115 V Single phase 60 HzRATING CAPACITY 8,000 BTU/hAIR FLOW RATE 250 CFMEVAPORATOR CONDENSERENT. TEMP. °F (°C) OUTDOOR AMBIENT TEMP. °F( °C)W.B. D

Page 10

230 V Single phase 60 HzRATING CAPACITY 9,500 BTU/hAIR FLOW RATE 250 CFMEVAPORATOR CONDENSERENT. TEMP. °F (°C) OUTDOOR AMBIENT TEMP. °F( °C)W.B. D

Page 11 - ■ Unit Dimension

230 V Single phase 60 HzRATING CAPACITY 11,300 BTU/hAIR FLOW RATE 250 CFMEVAPORATOR CONDENSERENT. TEMP. °F (°C) OUTDOOR AMBIENT TEMP. °F( °C)W.B.

Page 12 - 4. REFRIGERANT FLOW DIAGRAM

IMPORTANT!Please Read Before StartingThis air conditioner meets strict safety and operatingstandards. As the installer or service person, it is animpo

Page 13 - 5. PERFORMANCE DATA

230 V Single phase 60 HzRATING CAPACITY 8,000 BTU/hAIR FLOW RATE 250 CFMEVAPORATOR CONDENSERENT. TEMP. °F (°C) OUTDOOR AMBIENT TEMP. °F( °C)W.B. D

Page 14 - Model STB1010C1

5-2. Heating Capacity (Heat pump Performance)Model STB0823H117Outdoor ambient temperature (°F DB)0102030405060708090100110120Heating capacity ratio (%

Page 15 - Model STB1020C1

6. ELECTRICAL DATA6-1. Electrical CharacteristicsModel STB0810C1Model STB1010C1Model STB1020C1Model STB1220C1Outdoor Unit Complete UnitFan Motor Compr

Page 16 - Model STB1220C1

Model STB0811C1Model STB1023C1Model STB1123C1Outdoor Unit Complete UnitFan Motor CompressorPerformance at 230 / 208V 1-phase 60HzRating Conditions Run

Page 17 - Model STB0811C1

20Model STB0823H1COOLINGOutdoor Unit Complete UnitFan Motor CompressorPerformance at 230 / 208V 1-phase 60HzRating Conditions Running Amps. A 0.61 / 0

Page 18 - Model STB1023C1

6-2. Electrical Wiring Diagrams21Models STB0810C1 STB1010C1To avoid electrical shock hazard, be sure todisconnect power before checking,servicing and/

Page 19 - Model STB1123C1

22Models STB1020C1 STB1220C1To avoid electrical shock hazard, be sure todisconnect power before checking, servicingand/or cleaning any electrical part

Page 20 - Model STB0823H1

23Model STB0811C1To avoid electrical shock hazard, be sure todisconnect power before checking, servicingand/or cleaning any electrical parts.WARNINGRo

Page 21 - Fan speed : High

24Models STB1023C1 STB1123C1To avoid electrical shock hazard, be sure todisconnect power before checking, servicingand/or cleaning any electrical part

Page 22 - 6. ELECTRICAL DATA

25Model STB0823H1To avoid electrical shock hazard, be sure todisconnect power before checking, servicingand/or cleaning any electrical parts.WARNING

Page 23

iiHOW TO USE THIS MANUALThis manual is designed to help service personnel to understand basic functions, operation and possible troublesand their reme

Page 24 - Heat pump model

26Model STB0823H1To avoid electrical shock hazard, be sure todisconnect power before checking, servicingand/or cleaning any electrical parts.WARNINGCa

Page 25 - LAYOUT FOR ELECTRIC PARTS

6-3. P.C.B. Ass'y (Printed Pattern)27POW–STBH (For model STB0823H1)

Page 26

287. TROUBLESHOOTING7-1. Check before and after troubleshooting7-1-1. Check power supply.●Check that voltage is in specified range (±10% of the rating

Page 27

7-2. Air conditioner does not operate.7-2-1. Circuit breaker trips (or fuse blows).A. When the circuit breaker is set to ON, it is tripped soon. (Rese

Page 28

B. Circuit breaker trips in several minutes after turning the air conditioner on.●There is a possibility of short circuit.7-2-2. Neither fan motor nor

Page 29

7-3. Some part of air conditioner does not operate.7-3-1. Only fan does not run.7-3-2. Electric heater does not work.Both for (cooling & electric

Page 30

7-3-3. Only compressor unit does not run.A. Check setting temperature.B. Check compressor and electrical parts.●If the unit is turned off during cooli

Page 31

7-4. Air conditioner operates, but abnormalities are observed.7-4-1. Operation does not switch from HEAT to COOL (or COOL to HEAT).7-4-2. Poor cooling

Page 32 - 7. TROUBLESHOOTING

7-5. If a sensor is defective. (Only for heat pump model)7-5-1. Room temp. thermistor (RTH) is defective.A. OpenWhen thermistor opens, the air condit

Page 33

358-1. Measurement of InsulationResistance●The insulation is in good condition if the resistanceexceeds 2MΩ.8-1-1. Power Cord and UnitClamp the ground

Page 34

iiiTable of ContentsPage1. OPERATING RANGE ...

Page 35 - 7-3-1. Only fan does not run

368-2. Checking Motor CapacitorRemove the lead wires from the capacitor terminals, andthen place probes on the capacitor terminals as shown inFig. 4.

Page 36

379-1. Removing Front Grille1) Pull the bottom part of the front grille toward you.(Fig. 1-➀)2) Lift up and unhook the grille to remove it. (Fig. 1-➁)

Page 37

38(3) Remove the following screws. (Fig. 5)➀2 screws holding the component box➁2 screws holding the ventilator knob➂1 screw holding the power supply c

Page 38 - Thermistor Structure

39(3) Lift the electrical heater up out of the unit. (Fig. 9)(4) Remove the 4 screws holding the electric heaterand take off the evaporator’s casing p

Page 39 - Resistance

409-7. Removing Condenser(1) Remove the screws holding the condenser casing.(Fig. 14)(2) Remove the screws holding the condenser. (Fig. 15)(3) Hold th

Page 40 - Multimeter

419-9. Removing Fan Motor(1) Remove the condenser.Refer to “9-7. Removing Condenser.”(2) Remove the propeller fan.Refer to “9-8. Removing Propeller Fa

Page 41 - 9. DISASSEMBLY PROCEDURE

4210.FUNCTION10-1. Room Temperature ControlRoom temperature control is obtained by cycling the compressor ON and OFF. Cooling●Thermo. ON : When the ro

Page 42 - 9-4. Removing Electric Heater

43 Cooling●Thermo. ON : When the room temperature rises above T + 4°F (T°F is set temperature).Compressor ➞ON●Thermo. OFF : When the room temperature

Page 43 - 9-6. Removing Evaporator

44 Cooling●Once the compressor stops, it will not start running again for about 3 minutes.●Thermo. ON : When the room temperature rises above T + 1°F

Page 44 - 9-8. Removing Propeller Fan

4510-2. Defrosting Operation (Heating) Defrosting Flowchart Defrosting Mode Timing ChartOnce the air conditioner enters defrosting mode, it will not

Page 45 - 9-9. Removing Fan Motor

1. OPERATING RANGETemperature Indoor Air Intake Temp. Outdoor Air Intake Temp.CoolingMaximum 95°F D.B. / 71°F W.B. 115°F D.B.Minimum 67°F D.B. / 57°F

Page 46 - 10.FUNCTION

Heat Pump Model Model STB0823H1HIGHTHERMOSTAT SELECTORLOWOFF FANHEATCOOLERWARMERThermostat Mode selectorHEATLOWCOOLHIGHCO

Page 47

Cooling Only ModelFan switchCooling & Electric Heating ModelHeat Pump ModelFan switchFAN CONTCYCLECONTCYCLEThe location of Fan Switch differ accor

Page 48

For Parts or Service ContactSANYO HVAC SERVICE CENTERSANYO Fisher Service Company1165 Allgood Road, Suite 22, Marietta, GA 30062 U.S.A.300 Applewood C

Page 49 - ● Electric Heater ➞

22. SPECIFICATIONS2-1. Unit Specifications Model Number STB0810C1 STB1010C1 STB1020C1 STB1220C1 Voltage (V) 115 115 230 / 208 230 / 208 Performance C

Page 50 - Control Panel

3Models STB0811C1 STB1023C1 STB1123C1 STB0823H1 Model Number STB0811C1 STB1023C1 STB1123C1 STB0823H1 Voltage (V) 115 230 / 208 230 / 208 230 / 208 Pe

Page 51 - Fan Switch

42-2. Major Component SpecificationsModels STB0810C1 STB1010C1 STB1020C1 STB1220C1 Model Number STB0810C1 STB1010C1 STB1020C1 STB1220C1 Controller PC

Page 52 - SANYO Fisher Service Company

5Models STB0811C1 STB1023C1 STB1123C1 STB0823H1 Model Number STB0811C1 STB1023C1 STB1123C1 STB0823H1 Controller PCB Part No. 851-0-5171-660-00 Contro

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