Sanyo DE User Manual

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SANYO Electric Co.,Ltd
SANYO Electric Trading Co.,Ltd.
Type DE (Direct-fired Chiller/Heaters)
Type NE (Steam-fired Chillers)
Type LE (Hot water-fired Chillers)
SANYO Electric Air Conditioning Co.,Ltd.
International Business Division
Overseas Sales & Marketing Dept.
1 Otsuki-Cho, Ashikaga-City,
Tochigi 326-8534, Japan
Telephone : +81-284-44-3222
Facsimile : +81-284-44-3138
http://kuchosys.sanyo.co.jp/eng/
SANYO Electric Trading Co.,Ltd.
1-10 Ueno 1-chome,Taito-ku, Tokyo 110-8534 Japan
Telephone : +81-3-3837-6266
Facsimile : +81-3-3837-6389
©2000SANYO Printed in Japan ’00 7 IM0.5
Making the World a More Comfortable Place
SANYOs absorption technology is in evidence in
many aspects of our daily lives, from where we do
business to the places we choose to relax.
Before operating the unit
*To use the unit properly before operating, be sure to carefully read the operation manual.
*Installation should conform to regulations and laws such as Building Standard Act, Fire Laws, Air Pollution
Prevention Laws and Labor Safety and Sanitary Law, and to any other applicable regulations and laws.
On the installation
*Read the installation manual carefully before carried-in and installing the unit.
*Carried-in and works of installation, foundation, wiring, piping, interlocks and thermal insulation are involved.
Please contact your agency with any questions relating to these issues. In case such works are inadequate, it may
cause overturn, electric shock, water and fuel leakage, scalding, fire and so forth.
*Please consult your agency when the work of flue, exhaust and in-take air duct, and chimneys are required. In
case such works are inadequate, it may cause scalding, fire and oxygen deficiency.
*Waterproof work of the foundation for installing the unit and drainage ditch are required in order to prevent
wetting surrounding equipment.
*Adequate space surrounding the unit is needed for maintenance work. Such space is indispensable for safe work
and avoiding injuries.
For maintenance
*Periodical maintenance, in addition to daily inspection, is required. If it is improper in maintenance, it may cause
fire, electric shock and scalding.
*Please consult the service agency to obtain professional guidance.
Avoiding hazardous places
*Keep the units away from inflammable dangerous substance such as gasoline and thinner and erosive gas which
may result in a fire.
For the safety sake
File No. : JQ116A
Date : October 13, 1997
ISO 9001
JISZ 9901
QS Accreditation
R004
File No. : JE011A
Date : November 23, 1998
ISO 14001
JISQ 14001
EMS Accreditation
RE011
SAE-2002
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Summary of Contents

Page 1 - SANYO Electric Co.,Ltd

SANYO Electric Co.,LtdSANYO Electric Trading Co.,Ltd.Type DE (Direct-fired Chiller/Heaters)Type NE (Steam-fired Chillers)Type LE (Hot water-fired Chil

Page 2 - CONTENTS

1617ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTIONHeating cycleIn the absorption heating cycle (Figure 10), the unit is essentially acting as ab

Page 3 - Nomenclature

1819ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTIONDouble effect direct-fired absorption chiller / heatersThis is a high efficient-double effect

Page 4 - ♦ Prediction information

2021ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTION1.Absorption chiller / heaters(1) Lower shell•Evaporator and refrigerant dispersion tray•Absor

Page 5

2223ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTIONModel A B LDE-11 215 865 2960DE-12 15 665 3080Figure 11. DE-11 Thru DE-12

Page 6 - Fuel consumption ratio(%)

2425ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTIONModel A BDE-21 350 1000DE-22 150 800Figure 13. DE-21 Thru DE-22

Page 7 - The absorption cycle

2627ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTIONModel A BDE-31 750 1400DE-32 550 1200Figure 15. DE-31 Thru DE-32

Page 8 - Absorption cooling cycle

2829ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTIONModel A B C D E F G K LDE-51 3836 3966 4206 3130 3305 3511 4482 4600 5260DE-52 4378 4508 4748

Page 9 - Schematic cooling cycle

3031ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTIONModel A B C D E F K L MDE-71 4426 4566 5096 3170 3395 3620 5700 6430 2-1/2DE-72 4950 5090 5620

Page 10 - Cooling cycle

3233ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTIONFoundation dimensional data (DE)NOTES :1. Shaded area indicates the base of absorption chiller

Page 11 - ◆ DE Model Specification

3435ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTIONField wiring (DE)Figure 26. Typical electrical field connection diagram - Direct-fired (DE)C

Page 12 - Scope of order (DE)

1CONTENTSIntroduction 2Absorption cycle 11Direct-fired chiller / heaters 15Steam-fired chillers 43Hot water-fired chillers 63Utility 81SUPER ABSORPTIO

Page 13

3637ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTIONSequence of cooling operation (DE)Figure 27 illustrates the typical operating sequence of a SA

Page 14

3839ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTIONThe flue and stack must be heat-insulated and provided with a damperand a condensate drain.The

Page 15

4041ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTIONThe DE direct-fired chiller/heaters are equipped with a nozzle mix burner.The burners are capa

Page 16

4243ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTION1. Equipment and parts outside the area surrounded by the broken lineare not supplied by SANYO

Page 17

45SUPER ABSORPTION44ENVIRONMENTALLY FRIENDLY TECHNOLOGYDouble effect steam-fired absorption chillersChilled water of 7°C is produced by high efficient

Page 18 - H Generator temp 149.9°C

47SUPER ABSORPTION46ENVIRONMENTALLY FRIENDLY TECHNOLOGYThe heating cycle ItemTemperatureFlow rateMax. working pressureHydraulic

Page 19 - Field wiring (DE)

49SUPER ABSORPTION48ENVIRONMENTALLY FRIENDLY TECHNOLOGYFigure 34. NE-11 Thru NE-12 NOTES1.

Page 20

51SUPER ABSORPTION50ENVIRONMENTALLY FRIENDLY TECHNOLOGYFigure 36. NE-21 Thru NE-22 NOTES1.

Page 21

53SUPER ABSORPTION52ENVIRONMENTALLY FRIENDLY TECHNOLOGYFigure 38. NE-31 Thru NE-32 NOTES1.

Page 22 - Gas train

55SUPER ABSORPTION54ENVIRONMENTALLY FRIENDLY TECHNOLOGYModel A B C D E LNE-51 3836 3966 4206 4482 4600 5185NE-52 4378 4508 4748 5024 5100 5725NE-53 48

Page 23 - Steam-fired chillers

23ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTIONSANYO absorption chillers highlightsIntroducing the SANYO absorption chillers:Nomenclature

Page 24 - SUPER ABSORPTION

57SUPER ABSORPTION56ENVIRONMENTALLY FRIENDLY TECHNOLOGYModel A B C D LNE-71 4426 4566 5096 6000 6430NE-72 4951 5091 5621 6500 6960NE-73 5451 5591 6121

Page 25 - The heating cycle

59SUPER ABSORPTION58ENVIRONMENTALLY FRIENDLY TECHNOLOGY Name Lamp colorRunning(Operation) indication lamp RedStop indication lamp GreenAlarm indi

Page 26

61SUPER ABSORPTION60ENVIRONMENTALLY FRIENDLY TECHNOLOGYField wiring (NE)Figure 47. Typical electrical field connection diagram - Steam-fired (NE)Chi

Page 27

63SUPER ABSORPTION62ENVIRONMENTALLY FRIENDLY TECHNOLOGY1. Work outside the area surrounded by this line shall be under-taken at the exp

Page 28

65SUPER ABSORPTION64ENVIRONMENTALLY FRIENDLY TECHNOLOGYHot water-fired absorption chillersChilled water of 8°C can be produced using waste hot water o

Page 29

67SUPER ABSORPTION66ENVIRONMENTALLY FRIENDLY TECHNOLOGYThe heating cycle ItemTemperatureFlow rateMax. working pressureHydraulic

Page 30

69SUPER ABSORPTION68ENVIRONMENTALLY FRIENDLY TECHNOLOGYModel A B C D L KLE-01 1426 1566 1591 1687 2210 1900LE-02 1426 1566 1591 1687 2210 1900LE-03 19

Page 31

71SUPER ABSORPTION70ENVIRONMENTALLY FRIENDLY TECHNOLOGYFigure 52. LE-13 Thru LE-14 NOTES1.

Page 32 - Field wiring (NE)

73SUPER ABSORPTION72ENVIRONMENTALLY FRIENDLY TECHNOLOGYFigure 54. LE-31 Thru LE-32 NOTES1.

Page 33 - Hot water-fired chillers

75SUPER ABSORPTION74ENVIRONMENTALLY FRIENDLY TECHNOLOGYFigure 56. LE-51 NOTES1. Dimensions

Page 34 - Pressure(torr)

45ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTIONComponent identification Chiller featuresExpert function by self-diagnosis♦♦♦♦♦ Prediction infor

Page 35

77SUPER ABSORPTION76ENVIRONMENTALLY FRIENDLY TECHNOLOGYGenerator temp 69.9°CMODESTOP RUNCHILLERBUZZER STOPSTOP LOCALREMOTEOPERATIONALARMREF PUMPABS

Page 36

79SUPER ABSORPTION78ENVIRONMENTALLY FRIENDLY TECHNOLOGYField wiring (LE)Figure 60. Typical electrical field connection diagram - Hot water-fired (LE

Page 37

81SUPER ABSORPTION80ENVIRONMENTALLY FRIENDLY TECHNOLOGY1. Work outside the area surrounded by this line shall be under-taken at the expense of t

Page 38

83SUPER ABSORPTION82ENVIRONMENTALLY FRIENDLY TECHNOLOGYCapacity ratings (DE and NE)Chilled water temperature Cooling water inlet temperature (°C)Outle

Page 39

85SUPER ABSORPTION84ENVIRONMENTALLY FRIENDLY TECHNOLOGYPressure drop (kPa)Flow rate (m3/h)Graph 13.Chilled water pressure drop curve (DE and NE)900800

Page 40 - Control panel (LE)

87SUPER ABSORPTION86ENVIRONMENTALLY FRIENDLY TECHNOLOGY80070060050040030010090807060504030 2002010 01 02 03 11 12 13 14 21 22 24 31 32 41 42 51 52 53

Page 41 - Field wiring (LE)

89SUPER ABSORPTION88ENVIRONMENTALLY FRIENDLY TECHNOLOGY1. In order to prevent freeze-up of chilled water during unit shutdown,the chilled water pump(s

Page 42 - 5.Installation examples

91SUPER ABSORPTION90ENVIRONMENTALLY FRIENDLY TECHNOLOGY100mm thick insulation for hot surface75mm thick insulation for hot surfaceDon't insulate

Page 43 - Capacity ratings (LE)

93SUPER ABSORPTION92ENVIRONMENTALLY FRIENDLY TECHNOLOGYEvaporator coverEvaporator coverGenerator coverGenerator coverDon't insulate the motor,ref

Page 44 - Pressure drop (kPa)

95SUPER ABSORPTION94ENVIRONMENTALLY FRIENDLY TECHNOLOGYThe cooling water of an open-type recycling cooling tower lowers tem-perature of the cooling wa

Page 45

67ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTIONSANYO control systemDisplay and control board Display(normal)Table 1. Indication lamp Sample

Page 46

97SUPER ABSORPTION96ENVIRONMENTALLY FRIENDLY TECHNOLOGYExamples of InstallationOsaka Dome City User : OSAKA GAS Co.,Ltd. Iwasaki Energy CenterTOKYO

Page 47 - Insulation (NE)

89ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTIONOptimum dilution cycle period can be shortened substantially according to microprocessor monitor

Page 48 - Rupture disk mounting

1011ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTION16015014000204060801005101520253035Time(minutes)Steam consumptioncontrol for 10 minutesSteam c

Page 49 - Water treatment

1213ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTIONAbsorption cooling cycleThe SANYO super absorption machine applies the same basic absorptionpr

Page 50 - Examples of Installation

1415ENVIRONMENTALLY FRIENDLY TECHNOLOGY SUPER ABSORPTIONF. Condenser sectionThe refrigerant vapor from the low temperature generator is condensed onth

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