Sanyo EM-842WS User Manual

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CAUTIONCAUTION
CAUTIONCAUTION
CAUTION
WW
WW
W
ARNING TO SERARNING TO SER
ARNING TO SERARNING TO SER
ARNING TO SER
VICE TECHNICIANSVICE TECHNICIANS
VICE TECHNICIANSVICE TECHNICIANS
VICE TECHNICIANS
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING
SERVICING TO AVOID POSSIBLE EXPOSURE TO
EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary :
(1) Interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage),
(4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating
compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity,
and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and
transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before
the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal performance standard should be performed
on each oven prior to release to the owner.
REFERENCE NO. SS-860262
File No :File No :
File No :File No :
File No :
SUPPLEMENT OF SUPPLEMENT OF
SUPPLEMENT OF SUPPLEMENT OF
SUPPLEMENT OF
MicrMicr
MicrMicr
Micr
owave Ovenowave Oven
owave Ovenowave Oven
owave Oven
EM-P842WS (U.S.A.)EM-P842WS (U.S.A.)
EM-P842WS (U.S.A.)EM-P842WS (U.S.A.)
EM-P842WS (U.S.A.)
SER SER
SER SER
SER
VICE MANUALVICE MANUAL
VICE MANUALVICE MANUAL
VICE MANUAL
Pr Pr
Pr Pr
Pr
oduct Code No.oduct Code No.
oduct Code No.oduct Code No.
oduct Code No.
437 480 04437 480 04
437 480 04437 480 04
437 480 04
See the Service Manual of EM-P672WS (SM-860245)
except the items described in this Service Manual.
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Summary of Contents

Page 1 - EXCESSIVE MICROWAVE ENERGY

CAUTIONCAUTIONCAUTIONCAUTIONCAUTIONWWWWWARNING TO SERARNING TO SERARNING TO SERARNING TO SERARNING TO SERVICE TECHNICIANSVICE TECHNICIANSVICE TECHNICI

Page 2

- 8 -Key No. Order Part No. Description Q’tyRESISTORS.R105 401 012 4404 Carbon, 100 ohms 1± 5%, 1/4W.R101, 112 401 012 5609 Carbon, 1K ohms 7121 ~ 125

Page 3

- 9 -5.5.5.5.5.OVERALL CIRCUIT DIAGRAMOVERALL CIRCUIT DIAGRAMOVERALL CIRCUIT DIAGRAMOVERALL CIRCUIT DIAGRAMOVERALL CIRCUIT DIAGRAM

Page 4 - - 2 -- 2

CAUTIONCAUTIONCAUTIONCAUTIONCAUTIONWWWWWARNING TO SERARNING TO SERARNING TO SERARNING TO SERARNING TO SERVICE TECHNICIANSVICE TECHNICIANSVICE TECHNICI

Page 5

In the area emitting the highest reading, switch the meterto SLOW RESPONSE, and take a reading for minimum ofthree (3) seconds. We recommended the pa

Page 6

NOTENOTENOTENOTENOTE : If the Interlock Monitor Circuit operates and at thesame time the fuse blows with the Door opened,be sure to replace the Con

Page 7

2.2.2.2.2.SPECIFICASPECIFICASPECIFICASPECIFICASPECIFICATIONSTIONSTIONSTIONSTIONSRated Power Consumption .. 1650W.Microwave Output ... 110

Page 8

- 3 -5. CIRCUIT DIAGRAMKCOLRETNIYRADNOCESEDAMHCTIWS•YRAMIRPKCOLRETNIHCTIWSKCOLRETNIROTINOMHCTIWSROODGNISNESHCTIWS2YALERDNOCTINOIMOCMOCMOCMOCONCNONONNE

Page 9 - 3470034700

A.A.A.A.A.TEST PROCEDURESTEST PROCEDURESTEST PROCEDURESTEST PROCEDURESTEST PROCEDURES COMPONENT COMPONENT COMPONENT COMPONENT COMP

Page 10

COMPONENTCOMPONENTCOMPONENTCOMPONENTCOMPONENT CHECKOUT PROCEDURE CHECKOUT PROCEDURE CHECKOUT PROCEDURE

Page 11

COMPONENT COMPONENT COMPONENT COMPONENT COMPONENT CHECKOUT PROCEDURE CHECKOUT PROCEDURE CHECKOUT PROCEDURE

Page 12

In the area emitting the highest reading, switch the meterto SLOW RESPONSE, and take a reading for minimum ofthree (3) seconds. We recommended the pa

Page 13 - CAUTIONCAUTION

- 7 -STEPSTEPSTEPSTEPSTEP SEQUENCESEQUENCESEQUENCESEQUENCESEQUENCEB. TROUBLESHOOTINGB. TROUBLESHOOTINGB. TROUBLESHOOTINGB. TROUBLESHOOTINGB. TROU

Page 14

Touch “START” key andmeasure voltage betweenwhite wire lead and black wirelead for primary winding ofH.V. Transformer after removingthe wire leads fro

Page 15 - Always keep the seal clean

STEPSTEPSTEPSTEPSTEP SEQUENCESEQUENCESEQUENCESEQUENCESEQUENCEResistanceOK.Check H.V. Capacitor or H.V.Diode with an Ohm-Meterafter removing lead wires

Page 16 - 5. CIRCUIT DIAGRAM

STEPSTEPSTEPSTEPSTEP SEQUENCESEQUENCESEQUENCESEQUENCESEQUENCERESULRESULRESULRESULRESULTTTTTSet power levelat “50”.(5) PROBLEMThe Magnetron operates o

Page 17

B.B.B.B.B.REMOVING PRIMARREMOVING PRIMARREMOVING PRIMARREMOVING PRIMARREMOVING PRIMARY INTERLOCK SWITCH ANDY INTERLOCK SWITCH ANDY INTERLOCK SWITCH AN

Page 18

C.C.C.C.C.REMOVING BLOWER MOTORREMOVING BLOWER MOTORREMOVING BLOWER MOTORREMOVING BLOWER MOTORREMOVING BLOWER MOTOR(Figures 11 (Top View) and 12).(1)

Page 19 - PROGRAMS

E.E.E.E.E.REMOVING FUSEREMOVING FUSEREMOVING FUSEREMOVING FUSEREMOVING FUSERemove the 20A Fuse with a screwdriver. NOTENOTENOTE

Page 20

J.J.J.J.J.REMOVING CAREMOVING CAREMOVING CAREMOVING CAREMOVING CAVITY COVERVITY COVERVITY COVERVITY COVERVITY COVER(Figure 16)(1) Remove a screw from

Page 21

- 15 -8.8.8.8.8.EXPLODED VIEW AND PEXPLODED VIEW AND PEXPLODED VIEW AND PEXPLODED VIEW AND PEXPLODED VIEW AND PARARARARARTS LISTTS LISTTS LISTTS LISTT

Page 22

KeyPart No. Description Q’ty No.17 617 124 1303 Blower Motor 118 411 077 2109 SCR TPG BIN 4 x 20 Z1 219 617 177 9974 Blower Fan 120 617 245 6256 La

Page 23

(C) 1. Set cooking time to two (2) minutes. (“2 00”appears in display)2. Touch “START” key and operate oven for exactlytwo (2) minutes.(D) 1. Take out

Page 24

KeyPart No. Description Q’ty No.5 617 124 6483 Door Sheet 16 411 054 1903 Nut Hex + Flg W / SRT 5*** 27 617 180 6151 Hinge, Upper*** 18 411 011 080

Page 25

KeyPart No. Description Q’ty No.617 220 9562 Operating Instructions 1(English / Spanish)617 221 5273 Carton Box Complete 1617 221 5204 Name Plate 1

Page 26

- 19 -CONTROL CIRCUIT BOARDCONTROL CIRCUIT BOARDCONTROL CIRCUIT BOARDCONTROL CIRCUIT BOARDCONTROL CIRCUIT BOARD(Part No. 617 220 2952617 220 2952617 2

Page 27

- 20 -Key No. Order Part No. Description Q’tyRESISTORS.R105 401 012 4404 Carbon, 100 ohms 1± 5%, 1/4W.R101, 112, 401 012 5609 Carbon, 1K ohms 7121 ~ 1

Page 28 - BY A TRIPLE ASTERISK (***)

- 21 -9.9.9.9.9.OVERALL CIRCUIT DIAGRAMOVERALL CIRCUIT DIAGRAMOVERALL CIRCUIT DIAGRAMOVERALL CIRCUIT DIAGRAMOVERALL CIRCUIT DIAGRAM

Page 29 - SWITCHES AND MICROWAVE PARTS

WIRING COLORO : ORANGE B K : BLACKR : RED BL : BLUEW : WHITE Y : YELLOW- 2 -- 2 -3. CIRCUIT DIAGRAM3. CIRCUIT DIAGRAM3. CIRCUIT DIAGRAM3. CIRCUIT

Page 30 - DOOR PARTS

- 3 -4.4.4.4.4.EXPLODED VIEW AND PEXPLODED VIEW AND PEXPLODED VIEW AND PEXPLODED VIEW AND PEXPLODED VIEW AND PARARARARARTS LISTTS LISTTS LISTTS LISTTS

Page 31 - CONTROL PANEL PARTS

SWITCHES AND MICROWAVE PARTS- 4 -*** ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USINGAPPROVED TESTING EQUIPMENT. CU

Page 32 - 3290032900

- 5 -DOOR PARTS* * * ALL SERVICE ON MICROWAVE OVENS SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN USINGAPPROVED TESTING EQUIPMENT. CUSTOMERS SHOULD N

Page 33

- 6 -CONTROL PANEL PARTS KeyPart No. Description Q’ty No.617 220 9562 Operating Instructions 1(English / Spanish)617 223 5004 Carton Box Complete 16

Page 34

- 7 -CONTROL CIRCUIT BOARDCONTROL CIRCUIT BOARDCONTROL CIRCUIT BOARDCONTROL CIRCUIT BOARDCONTROL CIRCUIT BOARD(Part No. 617 221 5518617 221 5518617 22

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