Sanyo INVERTER SPLIT SYSTEM 8.53E+13 User Manual

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85264189990003 © SANYO 2006
In Canada
SANYO FISHER COMPANY SANYO Canada Inc.
A DIVISION OF SANYO NORTH AMERICA CORPORATION 300 Applewood Crescent, Concord
21605 Plummer Street Ontario, L4K 5C7, Canada
Chatsworth, CA 91311 U.S.A.
W
Contents
Page
IMPORTANT!
Please Read Before Starting .................................. 2
1. GENERAL .......................................................... 3
1-1. Tools Required for Installation (not supplied)
1-2. Accessories Supplied with Unit
1-3. Optional Copper Tubing Kit
1-4. Type of Copper Tube and Insulation Material
1-5. Additional Materials Required for Installation
2. INSTALLATION SITE SELECTION ................... 4
2-1. Indoor Unit
2-2. Outdoor Unit
3. HOW TO INSTALL THE INDOOR UNIT ............. 6
3-1. Remove the Rear Panel from the Unit
3-2. Make a Hole
3-3. Install the Rear Panel on the Wall
3-4. Remove the Grille to Install the Indoor Unit
3-5. Shape the Indoor Side Tubing
3-6. Wiring Instructions
3-7. Recommended Wire Length and Diameter
3-8. Wiring Instructions for Inter-unit Connections
3-9. Mounting
3-10. Drain Hose
4. HOW TO INSTALL THE OUTDOOR UNIT ....... 16
4-1. Wiring Instructions for the Outdoor Unit
5. REFRIGERANT TUBING.................................. 17
5-1. Use of the Flaring Method
5-2. Flaring Procedure with a Flare Tool
5-3. Caution before Connecting Tubes Tightly
5-4. Connecting Tubing between Indoor and
Outdoor Units
5-5. Insulation of Refrigerant Tubing
5-6. Taping the Tubes
5-7. Finishing the Installation
6. AIR PURGING................................................... 19
I Air Purging with a Vacuum Pump (for Test Run)
I Basic Functions of the Service Valves
I Pump Down
INSTALLATION INSTRUCTIONS
Model Combinations
Combine indoor and outdoor units only as listed
below.
Indoor Unit Outdoor Unit
KHS0971 CH0971
KHS1271 CH1271
Power Source:
60 Hz, single-phase, 115 V
– Inverter Split System Air Conditioner –
COOL/DRY/HEAT Model
This air conditioner uses the new refrigerant R410A.
Be sure to read the yellow instruction sheet
attached to the outdoor unit for models using the
new refrigerant R410A.
The illustrations are based on the typical appearance of
a standard model. Consequently, the shape may differ
from that of the air conditioner that you are installing.
NOTE
7. REMOTE CONTROL UNIT INSTALLATION
POSITION ......................................................... 23
7-1. Mounting on a Wall
8. ADDRESS SWITCH.......................................... 24
8-1. Address Setting of the Remote
Control Unit
05-423 KHS0971-1271 12/13/05 1:23 PM Page a
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Summary of Contents

Page 1 - INSTALLATION INSTRUCTIONS

85264189990003 © SANYO 2006In CanadaSANYO FISHER COMPANY SANYO Canada Inc.A DIVISION OF SANYO NORTH AMERICA CORPORATION 300 Applewood Crescent, Conc

Page 2 - Please Read Before Starting

(A)+(B) (A) Power Supply Wiring Length (ft) (C) ControlFuse or Circuit AWG(B) Power Line Length (ft) Line Length (ft)Model (#14) (#12) (#14)Breaker Ca

Page 3 - 1. General

113-8. Wiring Instructions for Inter-unit Connections(1) Insert the inter-unit wiring (according to local codes)into the through-the-wall PVC pipe. R

Page 4

12When connecting each power wire to the correspondingterminal, follow the instructions “How to connect wiringto the terminal” and fasten the wire sec

Page 5 - About 16" (40 cm)

133-9. Mounting(1) To install the indoor unit, mount the indoor unit ontothe 2 tabs on the upper part of the rear plate. (2) Hold down the air discha

Page 6 - Rear panel

14Hole in wallBent partNarrow tubeWide tubeRear panelFig. 38Drain capDrain hoseFig. 39I Left-side tubing(1) Lead the tubing and drain hose through the

Page 7

15To unmount indoor unitPress the 2 LL marks on the lower part of the indoor unitand unlatch the tabs. Then lift the indoor unit andunmount. (Fig. 42)

Page 8

164. How to Install the Outdoor UnitFirst refer to Section 2. Installation Site Selection.4-1. Wiring Instructions for the Outdoor UnitRegulations o

Page 9

175. Refrigerant Tubing5-1. Use of the Flaring MethodMany of the conventional split system air conditionersemploy the flaring method to connect refr

Page 10 - OUTDOOR

185-4. Connecting Tubing between Indoor and Outdoor Unitsa) Tightly connect the indoor side refrigerant tubing exten-ded from the wall with the outdoo

Page 11

196. Air PurgingAir and moisture remaining in the refrigerant systemhave undesirable effects as indicated below. Therefore,they must be purged comple

Page 12 - Strip 3/8" (10 mm)

2IMPORTANT! Please Read Before StartingThis air conditioning system meets strict safety and operatingstandards. As the installer or service person, it

Page 13 - Padding material

20(5) With the vacuum pump still running, close the “Lo”knob of the manifold valve. Then stop the vacuumpump.(6) With the accessory hex wrench, turn t

Page 14

21How to Test Run the Air ConditionerAfter turning on power to the air conditioner, use the remotecontroller and follow the steps below to conduct the

Page 15

22I Pump DownPump down means collecting all refrigerant gas in thesystem back into the outdoor unit without losing any ofthe gas. Pump down is used wh

Page 16

237. Remote Control Unit Installation PositionThe remote control unit can be operated from either anon-fixed position or a wall-mounted position.To e

Page 17 - 5. Refrigerant Tubing

248. Address Switch8-1. Address Setting of the Remote Control UnitThe address can be set in order to prevent interferencebetween remote controllers

Page 18 - Apply putty here

31. GeneralThis booklet briefly outlines where and how to install theair conditioning system. Please read over the entire setof instructions for the

Page 19 - 6. Air Purging

41-5. Additional Materials Required for Installation1. Refrigeration (armored) tape2. Insulated staples or clamps for connecting wire(See local codes

Page 20

52-2. Outdoor UnitAVOID:G heat sources, exhaust fans, etc. (Fig. 4)G damp, humid or uneven locations.DO:G choose a place as cool as possible.G choose

Page 21

6Set screw only for transportationFig. 6Rear panelmarksFig. 7Left tubingRight tubingDownward tubingRight-rear tubing(recommended)Left-rear tubingFig.

Page 22 - Pump Down

7IndoorsideOutdoorsideHole should be made at a slight downward slant to theoutdoor side.NOTEFig. 10Plastic coverINSIDE OUTSIDEWallSlightanglePVC pipe(

Page 23

83-4. Remove the Grille to Install the Indoor UnitBasically, these models can be installed and wired withoutremoving the grille. If access to any int

Page 24 - 8. Address Switch

93-5. Shape the Indoor Side Tubing(1) Arrangement of tubing by directiona) Right or left tubingCut out the corner of the right/left frame with ahacks

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